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One or more templates failed to merge or There was an Error During the Merge Process

There are several possible causes for this issue.

CAUSE

Related to a bad merge field or mismatching TableStart and TableEnd merge fields in a detail region.

WHAT TO DO

A good start is to remove paragraphs (or entire pages for larger templates) and repeat the merge until you find the issue. Then you can correct the merge field or detail region causing the problem.

For example, you may receive this error message if the TableStart and TableEnd merge fields are not in the same row of the detail region.  The correct usage of TableStart and TableEnd merge fields is shown below.

Cause

An IF statement in a Microsoft Word template with data being merged into that IF statement containing double quotes.

What to do
  1. Remove the double quotes from the field. 
  2. Create a new formula field or DV0 parameter and reference the value of the existing field in a Salesforce SUBSTITUTE formula to remove all double quotes from the field value. Then reference the new formula field or DV0 parameter within the IF statement.